Medical Device Sterilisation Services

Sterile pouch packaging
Medical Device Sterilisation Services

Controlled, Compliant Sterilisation for Medical Devices

At Meridian Medical, we support medical device sterilisation as an integral part of our end-to-end manufacturing and packaging services. Our experienced team ensures that devices processed through our validated sterilisation partners are released fully regulatory compliant, safe, and ready for clinical use, giving customers confidence at every stage of production.

Sterilisation is a critical final step in medical device manufacture, safeguarding patients by eliminating microbial contamination and preserving product integrity.

Ethylene Oxide (EtO) Sterilisation

Ethylene Oxide (EtO) sterilisation is a gas-based process that uses ethylene oxide to destroy microorganisms, making it ideal for medical devices that do not have gas traps, or devices that have materials that are not gamma stable.

Meridian Medical has extensive experience supporting Ethylene Oxide (EtO) sterilisation programmes for a wide range of medical devices. EtO offers a cost-effective and versatile solution, particularly for kits of mixed devices, tube sets, and products that cannot be steam sterilised. It is also a widely accepted medical device sterilisation method under international regulatory standards.

Our mixed product validation covers a wide range of single-use medical devices to optimise efficiency while maintaining strict regulatory and quality requirements. Each sterilised batch is released with full certification, ensuring traceability and robust regulatory documentation.

We also offer a dedicated medical device transport solution to support the secure delivery and collection of products, providing a reliable, efficient, and cost-effective service.

Gamma Sterilisation

Gamma sterilisation is a radiation-based process that uses high-energy gamma rays to eliminate microorganisms, making it ideal for devices with gas traps, or that need a fast turnaround time.

For products where EtO sterilisation is not appropriate, Meridian Medical can also support gamma sterilisation. This method is commonly used where EtO is unsuitable due to device compatibility or residual risk considerations. It is well suited to medical devices sensitive to EtO exposure, including those with high residual risk, gas traps, or foil packaging.

Our team will always provide guidance on selecting the most appropriate sterilisation method for your devices with regards to design specification, while balancing cost, efficiency, and compliance.

Cleanroom Manufacturing

Medical device sterilisation is carefully coordinated with our ISO Class 7 cleanroom assembly and packaging processes, ensuring products are protected throughout the final stages of manufacture. This integrated approach helps minimise contamination risk, streamline production, and maintain consistent product quality from assembly through to release.

Areas of Expertise

Meridian Medical supports medical device sterilisation across a broad range of applications, including:

  • IV Management and Drug Delivery
  • Paediatric & Neonatal Critical Care
  • Urology
  • Anaesthesia
  • Woundcare
  • Orthopaedic accessories
  • General Surgical Devices and procedure packs
  • Devices with electronics and batteries

Why Choose Meridian Medical for Sterilisation Support?

  • Fully certified medical device manufacturing and quality systems
  • Proven expertise in EtO and gamma sterilisation routes
  • Multiple ISO Class 7 cleanrooms
  • Batch-specific certification for full traceability and compliance
  • Dedicated transport for dependable, cost-efficient logistics

By choosing Meridian Medical, customers gain a trusted manufacturing partner capable of managing sterile product as part of a complete, compliant medical device solution that supports UK and international sterilisation regulations.

Proven Medical Device Manufacturing Experience

Our partnership with Anaesthetic Medical Systems highlights how Meridian Medical supports regulated medical device production through controlled cleanroom manufacturing, validated processes, and robust quality systems that improve consistency, compliance, and long-term supply reliability.

Anaesthetic Reshoring Medical Product Manufacturing to Overcome Quality Issues

Talk to Us About Your Medical Device Sterilisation Requirements

To find out how Meridian Medical can support your medical device sterilisation and manufacturing needs, speak to our team today.

You can also contact us by filling out our online enquiry form, calling +44 (0) 1903 732 344, or emailing info@meridian-medical.com.

Injection Moulding

Cleanroom Assembly

Full device project management